CRP
90 features
Capacity Requirements Planning
Capacity visibility. Bottleneck resolution.
Plan capacity with work center-level insight, load profiles, and scenario testing.
90
Capabilities
Gantt
Views
What-If
Modeling
Why NexliOne
Engineered by ERP teams with 20+ years of enterprise delivery
Engineered by ERP teams with 20+ years of large-scale delivery across front-end, back-end, and business operations. NexliOne eliminates implementation and maintenance lock-in at scale.
Zero Implementation Cost
Free onboarding and configuration. No long consulting projects or surprise fees.
Minimal Maintenance
No extra hires required. Updates, security, and reliability are handled with you in mind.
All Advanced Features Included
Automation, analytics, and integrations are standard, not add-ons.
Start with One Module or All
Adopt exactly what you need now and scale to the full suite when you are ready.
90 Features Implemented
Search All Capacity Requirements Planning Capabilities
Every feature below is fully implemented and production-ready. Search or filter to find exactly what you need.
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Showing 90 features
Work Center Definition
Create and maintain production work centers with unique codes, names, descriptions, and organizational groupings for complete shop floor representation.
Capacity Type Configuration
Define work center capacity types (machine, labor, or both) with specific attributes and constraints for each resource category.
Available Hours Management
Set daily available hours per work center with calendar-based variations for shifts, holidays, and maintenance windows.
Efficiency Rate Tracking
Configure and track efficiency rates (0-100%) per work center to account for real-world performance versus theoretical capacity.
Utilization Rate Monitoring
Real-time utilization tracking showing actual versus planned capacity usage with historical trend analysis.
Cost Rate Configuration
Define hourly operating costs and setup costs per work center for accurate production costing and financial planning.
Critical & Bottleneck Flags
Mark work centers as critical resources or known bottlenecks for prioritized scheduling and capacity monitoring.
Work Center Status Management
Track work center status (active, inactive, maintenance) with automatic schedule adjustments during downtime periods.
Queue Time Configuration
Define queue times representing wait time before processing begins for accurate lead time calculations.
Move Time Management
Configure move times between operations for realistic routing and material flow modeling.
Work Center Groups
Organize work centers into logical groups for pooled capacity management, resource flexibility, and consolidated reporting.
Group Capacity Pooling
View and manage capacity across work center groups with automatic load distribution among similar resources.
Resource Substitution
Define substitution rules allowing work to shift between group members based on availability and capability.
Capacity Load Profile
Visual load profiles showing required versus available capacity across daily, weekly, or monthly time buckets.
Dynamic Date Range Selection
Flexible date range controls (7, 14, 30, 90 days) for focused or extended capacity analysis periods.
Period Type Toggle
Switch between daily, weekly, and monthly aggregation for appropriate planning granularity.
Work Center Filtering
Filter load profiles by specific work centers or groups for targeted capacity analysis.
Load Status Indicators
Color-coded status bars indicating underload (green), normal (blue), warning (yellow), and overload (red) conditions.
Overload Identification
Automatic detection and highlighting of periods where required capacity exceeds available capacity.
Underload Detection
Identify periods of excess available capacity for potential additional work or cost reduction opportunities.
Utilization Timeline
Visual timeline showing utilization percentages across the planning horizon with trend indicators.
Forward Scheduling
Schedule operations forward from the current date or planned start date to determine completion dates.
Backward Scheduling
Schedule backward from due dates to determine required start dates for on-time completion.
Finite Capacity Scheduling
Schedule against actual available capacity with automatic conflict detection and resolution.
Infinite Capacity Mode
Plan without capacity constraints for rough-cut planning and demand analysis scenarios.
Order Type Selection
Include or exclude planned orders, released orders, and firm planned orders from scheduling runs.
Interactive Gantt Chart
Visual Gantt interface displaying scheduled operations across work centers with drag-and-drop capabilities.
Operation Color Coding
Color-coded operation bars indicating scheduled (blue), in-progress (yellow), completed (green), and late (red) status.
Capacity Load Bars
Visual capacity load indicators showing utilization percentage per work center per day.
Operation Tooltips
Hover tooltips displaying detailed operation information including order number, quantities, and timing.
Scheduling Conflict Detection
Automatic identification of overloads, deadline misses, resource unavailability, and material shortages.
Automated Bottleneck Detection
AI-powered identification of production bottlenecks using utilization patterns and throughput analysis.
Bottleneck Scoring
Calculated bottleneck scores (0-100) based on utilization rates and overload frequency for prioritization.
Severity Classification
Classify bottlenecks as critical, moderate, or minor based on impact severity and delivery risk.
Delivery Impact Assessment
Quantify the impact of bottlenecks on on-time delivery performance with monetary impact estimates.
AI-Powered Recommendations
Intelligent recommendations for capacity additions, shift adjustments, overtime, outsourcing, or rescheduling.
Recommendation Prioritization
Priority-ranked recommendations with estimated cost, impact, and implementation timeline.
Overtime Recommendations
Automatic overtime suggestions when overload is less than 20% of capacity.
Additional Shift Recommendations
Shift addition recommendations when overload exceeds 20% requiring more significant capacity increase.
Outsource Recommendations
Outsourcing suggestions for critical bottlenecks where internal capacity cannot meet demand.
Trend Analysis
Track bottleneck trends over time with improving, stable, or worsening indicators.
Real-Time Alert System
Proactive alerting for capacity issues before they impact production schedules or deliveries.
Overload Alerts
Automatic notifications when work center load exceeds configured thresholds.
Underload Alerts
Alerts for significant underutilization to identify cost reduction or additional work opportunities.
Deadline Risk Alerts
Early warning when current schedules risk missing customer delivery commitments.
Bottleneck Alerts
Notifications when bottleneck conditions develop or worsen at critical work centers.
Maintenance Alerts
Alerts for upcoming maintenance windows affecting capacity availability.
Efficiency Drop Alerts
Notifications when work center efficiency falls below expected levels.
Configurable Thresholds
Adjustable alert thresholds for overload, warning, and underload conditions.
Severity Levels
Alert categorization by severity (critical, warning, info) for appropriate response prioritization.
Alert Acknowledgment
Track alert acknowledgment to confirm issues have been seen by responsible personnel.
Alert Resolution Tracking
Mark alerts as resolved with resolution timestamps for issue management and audit trails.
Scenario Creation
Create capacity planning scenarios for evaluating different demand, capacity, or scheduling assumptions.
Scenario Types
Support for baseline scenarios, what-if analysis, and committed plans with appropriate status tracking.
Capacity Adjustments
Model capacity changes including additional shifts, overtime, equipment additions, or temporary workforce.
Demand Change Modeling
Test impact of demand increases, decreases, or timing changes on capacity requirements.
Scenario Comparison
Side-by-side comparison of scenario results to evaluate alternatives objectively.
Scenario Results Summary
Aggregate results showing total load, utilization, bottlenecks, on-time delivery rates, and feasibility.
Scenario Duplication
Clone existing scenarios to create variations without rebuilding from scratch.
Scenario Status Workflow
Track scenarios through draft, running, completed, and archived states.
Real-Time Dashboard
Live monitoring dashboard with KPIs for total capacity, utilization rates, active plans, and critical alerts.
30-Day Utilization Trends
Historical trend charts showing utilization patterns over the past 30 days.
Top Bottlenecks Display
Prioritized list of top 5 bottlenecks with severity indicators and quick-action links.
Upcoming Overloads Forecast
7-day lookahead showing anticipated capacity overloads for proactive planning.
Utilization Reports
Detailed utilization reports by work center with target comparisons and variance analysis.
Efficiency Reports
Track efficiency performance against targets with trend analysis and root cause indicators.
Idle Time Analysis
Identify and quantify unproductive time for capacity improvement initiatives.
Export Functionality
Export reports and analysis results to CSV for further analysis or stakeholder sharing.
Genetic Algorithm Optimization
Advanced scheduling optimization using genetic algorithms for complex multi-constraint problems.
Simulated Annealing
Alternative optimization method for finding near-optimal solutions in large solution spaces.
Linear Programming
Mathematical optimization for linear constraint satisfaction in capacity allocation.
Algorithm Comparison
Performance comparison across algorithms showing convergence scores and improvement percentages.
Optimization Results Tracking
Historical tracking of optimization runs with execution time, iterations, and outcomes.
Throughput Gain Analysis
Measure capacity throughput improvements achieved through optimization.
Cost Savings Calculation
Quantify cost savings from improved scheduling and capacity utilization.
Planning Parameters
Configure planning horizon, time bucket granularity, and order type inclusions.
Scheduling Defaults
Set default scheduling method (forward/backward) and capacity mode (finite/infinite).
Efficiency Defaults
Configure default efficiency and utilization rates for new work centers.
Shift Calendars
Define working and non-working days with multiple shift configurations per work center.
Alert Threshold Configuration
Customize overload, warning, and underload thresholds for alert triggering.
Integration Settings
Configure connections to MRP, manufacturing, and other dependent systems.
MRP Integration
Receive planned orders from material requirements planning for capacity requirements generation.
Manufacturing Integration
Bidirectional sync with manufacturing execution for actual production status and updates.
ERP System Integration
Connect with enterprise systems for master data synchronization and order updates.
Event Publishing
Publish capacity events to enterprise event bus for cross-system notifications.
API Access
Comprehensive REST API for programmatic access to all CRP functions and data.
Automated Load Balancing
Redistribute orders from overloaded to underloaded work centers automatically.
Capability Matching
Verify work center capabilities before reassigning operations to ensure production quality.
Alternative Routing
Suggest alternative production routes when primary work centers are overloaded.
Load Optimization
Optimize load distribution across the planning horizon to smooth capacity requirements.
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Align resources, constraints, and schedules with production-ready CRP tooling.