MRP
103 features
Material Requirements Planning
Monte Carlo. Wagner-Whitin. DDMRP Buffers.
Monte Carlo simulations, DDMRP buffer optimization, and advanced heuristics for resilient, demand-driven supply planning. ATP/CTP/P2P promising included.
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DDMRP
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Why NexliOne
Engineered by ERP teams with 20+ years of enterprise delivery
Engineered by ERP teams with 20+ years of large-scale delivery across front-end, back-end, and business operations. NexliOne eliminates implementation and maintenance lock-in at scale.
Zero Implementation Cost
Free onboarding and configuration. No long consulting projects or surprise fees.
Minimal Maintenance
No extra hires required. Updates, security, and reliability are handled with you in mind.
All Advanced Features Included
Automation, analytics, and integrations are standard, not add-ons.
Start with One Module or All
Adopt exactly what you need now and scale to the full suite when you are ready.
103 Features Implemented
Search All MRP & DDMRP Capabilities
Every feature below is fully implemented and production-ready. Search or filter to find exactly what you need.
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Showing 103 features
Unified Intelligence Dashboard
Access health status of all advanced modules (DDMRP, APS, AI Analytics) with aggregated buffer health and real-time insight streams.
Lead Time Compression Analysis
Identify suppliers and buffers with highest potential for lead time reduction with initiative tracking and buffer impact visualization.
Blend Optimization Engine
Run least-cost formulation optimization with sensory constraint modeling and dynamic BOM generation for per-batch optimization.
Duty Drawback Ledger
Track import-export linking for tariff recovery with regulatory compliance for Section 301 and UK Plastic Packaging Tax reporting.
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Traffic Light Zone Visualization
Instantly understand buffer health with intuitive red/yellow/green/blue zone indicators that show stock status at a glance—eliminating guesswork and enabling faster decision-making.
Dynamic Buffer Sizing
Automatically calculate optimal buffer zones based on average daily usage, lead time, and variability factors using proven DDMRP formulas with configurable adjustment factors.
Strategic Decoupling Points
Position buffers at strategic locations to break dependent demand chains, dampen variability, and create stable planning signals throughout your supply chain.
Buffer Health Scoring
Monitor automated health percentage calculations based on net flow position relative to zone thresholds—providing instant visibility into buffer performance without manual analysis.
AI-Powered Buffer Recommendations
Receive machine learning suggestions for buffer zone adjustments based on historical performance patterns, complete with confidence scores and projected service level impacts.
Monte Carlo Simulation
Run 1000+ probabilistic simulations to generate P10/P50/P90 confidence bands for service level, cost, and working capital projections—understand risk before committing to changes.
Strategy Scorecards
Compare baseline, aggressive, and lean buffer strategies side-by-side with projected impacts on service levels, costs, and sustainability goals.
Time-Phased Net Flow View
Navigate an interactive grid showing on-hand inventory, on-order quantities, qualified demand, and net flow position across planning buckets for complete inventory trajectory visibility.
Intelligent Spike Detection
Automatically identify demand spikes exceeding threshold multipliers with smart alert generation—prevent over-reaction to noise while highlighting genuine spikes requiring attention.
Execution Priority Display
Visual indicators for generate, expedite, de-expedite, or monitor actions based on zone penetration—planners immediately know which buffers need attention and what action to take.
Demand Sensing Integration
Process real-time demand signals to detect trend changes and adjust ADU calculations by aggregating signals from sales orders, forecasts, and transaction history.
Seasonality Profiles
Apply pre-defined seasonal multipliers that automatically adjust buffer sizes for predictable demand fluctuations—preventing stockouts during peaks and excess inventory during troughs.
Dynamic Adjustment Factors (DAF)
Configure variability dampening factors to smooth out demand noise while remaining responsive to true signals—balance stability with responsiveness.
Multi-Level BOM Explosion
Process deep BOM hierarchies with quantity-per calculations and scrap factors, automatically calculating component requirements at each manufacturing stage.
Advanced Lot Sizing Rules
Choose from fixed order quantity, lot-for-lot, period order quantity, EOQ, or advanced algorithms including Wagner-Whitin dynamic programming and Silver-Meal heuristics.
Lead Time Offsetting
Time-phase net requirements accounting for procurement and manufacturing lead times while respecting planning calendars and non-working days.
Regenerative & Net Change MRP
Run full requirement recalculations for major planning cycles or incremental processing for frequent updates—dramatically reducing run times.
Safety Stock Planning
Configure safety stock levels with automatic replenishment order generation integrated with service level targets and demand variability analysis.
Shelf-Life Tracking
Consider expiration dates during planning to prevent obsolescence—essential for food, beverage, pharmaceutical, and wellness products.
Available-to-Promise (ATP)
Perform real-time inventory availability checks across multiple sites with aggregated global ATP view—answer "can this ship now?" instantly during order entry.
Capable-to-Promise (CTP)
Evaluate production capability before customer commitment, accounting for material availability and work center capacity constraints.
Profitable-to-Promise (P2P)
Make margin-aware order promising decisions with full cost breakdown including material, labor, overhead, and profitability scoring.
Quick ATP Check
Enable instant availability lookup for any item with site distribution and shortfall calculation—self-service tool for sales and customer service teams.
ATP Commitment & Reservation
Reserve promised quantities to prevent double-booking with firm commitments updating available inventory in real-time.
Comprehensive Exception Categories
Handle shortage, reschedule-in, reschedule-out, cancel, expedite, and late supply exceptions with severity levels and full coverage of all planning issues.
AI-Assisted Resolution Recommendations
Receive suggestions for exception resolution based on historical patterns and current constraints—accelerate resolution with proven solutions.
Priority-Based Exception Queuing
Prioritize exceptions based on customer impact, margin, and strategic importance—ensure high-value issues surface first.
Zone Penetration Alerts
Receive automatic notifications when buffers enter red or yellow zones with configurable thresholds and escalation rules.
Stockout Early Warning
Detect impending stockouts based on net flow trajectory—gain lead time for corrective action before customer impact occurs.
SLA Response Time Tracking
Monitor response and resolution times for all alerts, ensuring planning team accountability and identifying process improvement opportunities.
Live Connection Status
See visual indicators showing connection health with automatic reconnection—planners always know when data is current.
Event-Driven Processing
Trigger automatic re-planning when significant events occur (large orders, receipt variances, quality holds) keeping plans current without manual intervention.
Multi-Channel Notifications
Receive alerts via email, in-app, and mobile push notifications with time-based escalation to management for overdue items.
Auto-Refresh & Manual Sync
Configure automatic data refresh with adjustable intervals or perform on-demand synchronization for immediate visibility.
Comprehensive Time-Phased Grid
View gross requirements, scheduled receipts, projected available balance, and planned orders by period—the central interface for understanding and managing requirements.
Interactive What-If Scenarios
Evaluate impact of demand changes, supply disruptions, or capacity constraints before committing to production plans through interactive scenario planning.
Full Pegging Visibility
Trace upstream and downstream relationships showing demand sources and supply allocations—instantly answer "why is this needed?" and "where is this going?"
Bulk Actions & Approvals
Mass approve, release, or reschedule planned orders with validation checks—accelerating routine planning tasks while maintaining control.
Complete Undo/Redo System
Experiment freely with full undo/redo capability for workbench changes—no risk of permanent mistakes during planning sessions.
Rough-Cut Capacity Planning
Quickly validate that plans are achievable with high-level resource assessment before detailed scheduling work begins.
Visual Work Center Loading
View load vs. capacity across production resources with utilization percentages—identify overloaded and underutilized resources immediately.
Automatic Bottleneck Identification
Detect overloaded work centers automatically with resolution recommendations—surface capacity issues before they cause delivery failures.
Interactive Capacity Gantt Charts
Visualize operation scheduling on timelines with conflict highlighting and drag-and-drop rescheduling capabilities.
Capacity Rescheduling
Move operations between periods to resolve conflicts while respecting constraints and automatically recalculating downstream impacts.
Scenario Workspace
Create, compare, and promote planning scenarios without affecting live plans—a safe environment for experimentation.
Multi-Objective Optimization
Balance service level, cost, working capital, and sustainability goals with configurable objective weightings and constraint handling.
Pareto Frontier Analysis
Visualize trade-offs between competing objectives to understand the efficient frontier of achievable outcomes.
Financial Lens Analysis
Project costs by category, working capital impact, margin at risk, and carbon footprint for informed planning decisions.
Executive Control Tower
Access high-level operational status dashboards with drill-down to problem areas—executive visibility without information overload.
Performance KPI Scorecards
Track real-time metrics including service level, stockout rate, inventory turns, fill rate, and plan accuracy with trend visualization.
DDMRP Flow Index
Measure overall supply chain flow efficiency across the buffer network with a single metric for executive reporting.
Historical Trend Analysis
Visualize buffer health, zone positions, recommendation acceptance rates, and performance evolution over time.
Compliance Reporting
Generate audit-ready documentation of planning decisions, exception resolutions, and methodology adherence.
Flexible Export Options
Export data to CSV/Excel for external analysis, generate formatted PDF reports, or access data via API for BI integration.
Multi-Level Bill of Materials
Manage deep BOM hierarchies with parent-child relationships, quantity-per calculations, effectivity dating, and reference designators.
BOM Versioning & Comparison
Track time-based BOM versions for engineering changes with side-by-side differencing to identify changes during engineering change review.
Alternate Components & Substitutes
Define pre-approved substitutes with priority ranking—planning can automatically select alternates when primary materials are unavailable.
Manufacturing Routings
Define ordered operation sequences with work center assignments, setup/run times, queue/wait/move times for accurate scheduling.
Work Center Management
Configure available hours by calendar period with shift patterns, efficiency factors, and labor/overhead/machine cost rates.
Subcontracting Support
Track external operations with outside processing lead times—manage subcontractor capacity as part of overall planning.
Harvest Calendar Integration
Plan procurement aligned with crop and botanical harvest timing by origin country with peak and shoulder season indicators.
Forward Buy Alerts
Receive automatic notifications when approaching procurement windows for seasonal commodities—ensure timely purchasing before price increases.
Certification Cascade
Automatically propagate certification requirements (Organic, Fair Trade, Non-GMO) through BOM explosion—if finished goods require certification, all components must comply.
Multi-Certification Tracking
Support USDA Organic, Fair Trade, Rainforest Alliance, Non-GMO, and custom certifications with document management and expiration tracking.
Changeover Matrix Management
Define cleaning protocols between product types for allergen and organic compliance with time/cost modeling for accurate scheduling.
Multi-Country Lead Time Modeling
Calculate detailed lead time components including port handling, customs clearance, phytosanitary inspection buffers, and inland transport.
Tea Flush Calendar
Access pre-defined seasonal profiles for First Flush, Second Flush, Monsoon Flush, Autumn Flush, and Winter harvests with origin-specific quality and pricing guidance.
Comprehensive Origin Master Data
Manage profiles for Darjeeling, Assam, Ceylon, Kenya, China, Japan, Nepal, Taiwan and other origins with quality tiers, harvest calendars, and certification profiles.
Seasonal Buffer Adjustment
Apply automatic DDMRP buffer multipliers based on current flush period—higher buffers during off-season, lower during monsoon abundance.
Forward Buy Optimization
Receive AI-assisted procurement timing suggestions for supply-constrained periods with optimal buy windows and quantity multipliers.
Auction Procurement Support
Import broker catalogs from Mombasa/Colombo, track pre-auction samples, enter taster valuations, and manage bid instructions.
EUDR Compliance Management
Track plot-level geospatial data, due diligence statements, and TRACES NT references for EU Deforestation Regulation compliance.
Herbal Origin Master Data
Manage comprehensive profiles for 50+ botanical ingredients including harvest windows, quality grades, certifications, and lead times by origin.
Visual Harvest Calendar
View 12-month rolling calendars showing peak harvest periods, shoulder seasons, and off-seasons with forward buy recommendations.
Ayurvedic Formulation Support
Work with traditional dosha classification (Vata/Pitta/Kapha), ingredient properties (Rasa, Virya, Vipaka, Gunas), and formulation validation.
Pre-Built Ayurvedic Templates
Access Stress Relief, Digestive Ease, Immune Support, Bedtime Calm, and Energy & Vitality blend templates with dosha-balancing guidance.
Health Claims Compliance
Manage multi-jurisdiction regulatory compliance for FDA, EFSA, Health Canada, and FSA claims with substantiation tracking and disclaimer requirements.
Comprehensive Allergen Management
Track FDA Big 9 and EU 14 allergens with cross-contact risk assessment, cleaning protocols, production line status, and allergen matrix views.
Multi-Standard Support
Track USDA NOP, EU Organic, JAS, COR, and NPOP certifications with certification body registry and equivalency mapping.
Certificate Lifecycle Management
Manage certificate numbers, scopes, operations covered, issue/expiry dates, renewal tracking, audit schedules, and corrective actions.
Equivalency Tracking
Navigate USDA ↔ EU Organic, COR ↔ USDA/EU, and NPOP ↔ EU equivalency arrangements for export eligibility by destination.
Expiration Alerts
Receive 30-day alerts for expiring certifications with renewal pipeline visibility and supplier certification overview.
Exception Ownership Assignment
Assign exceptions and alerts to specific planners for resolution with clear accountability and due date tracking.
Contextual Comment Threads
Attach discussions to specific items, orders, or buffers—maintain context across handoffs and shift changes.
Configurable Approval Workflows
Require approvals before planned orders become firm with audit trails for scenario promotion and parameter changes.
Email Digest Summaries
Receive configurable daily or weekly summary emails of key events—stay informed without constant monitoring.
Supplier Performance Heatmaps
Visualize on-time delivery, quality, and lead time consistency by supplier for quick identification of best and worst performers.
Supplier Risk Scoring
Assess composite supplier risk ratings based on financial stability, geopolitical factors, and performance history.
Multi-Site Inventory Balancing
Receive recommendations for stock transfers between locations to optimize network-wide inventory while maintaining service.
Network Flow Visualization
View graphical representation of material flows across the supply network to understand how inventory moves through your network.
Lane Performance Tracking
Monitor historical lead time and reliability metrics by shipping lane for accurate future shipment planning.
Asset Health Monitoring
Track real-time asset health scores (0-10) based on sensor inputs and maintenance history with OEE, MTBF, and availability KPIs.
AI-Driven Failure Prediction
Calculate failure probability with "Time to Failure" estimates and "Cost at Risk" evaluation to prioritize maintenance.
Integrated Maintenance Workflow
Create preventive maintenance work orders directly from MRP dashboard with integration to TPM module for detailed equipment inspection.
APS Bidirectional Sync
Send planned orders to Advanced Planning & Scheduling systems and receive optimized schedules with constraint handoff.
Complete ERP Connectivity
Integrate seamlessly with sales orders, purchase orders, work orders, and inventory with real-time synchronization.
Master Data Readiness Scoring
Assess data completeness and accuracy before MRP runs with validation checks and data governance panels.
Observability & SRE Dashboard
Monitor system reliability with uptime tracking, P95 response times, error rates, SLA monitoring, and operational runbooks.
Multi-Tenancy & Security
Ensure complete data separation between tenants with row-level security through Supabase RLS policies and comprehensive audit logging.
Also available in other modules
Ready to Transform Your Supply Planning?
Get production-grade MRP with Monte Carlo simulation, DDMRP buffers, and AI-powered optimization. Capabilities that cost $200K+ elsewhere - included in your NexliOne subscription.