Plan-to-execute control across orders, routings, materials, and capacity.
- Work order generation from MRP and MPS
- Multi-level routings with operations and standards
- Resource, tooling, and fixture assignment
- Current WIP state by order and operation
MFG 15 feature areas
Manufacturing Execution.
A broad MES for production, scheduling, shop-floor execution, quality, and maintenance connected to the rest of NexliOne.
Every release, hold, split, and closure stays traceable.
- Release, pause, split, merge, and close workflows
- Priority queues by line, cell, or work center
- Hold reasons with owner and expected release
- Audit history for schedule and quantity changes
Operator workflows built for tablets, kiosks, barcode scanners, and RF devices.
- Touch-friendly operator stations
- Barcode and RFID scan flows
- Pick-confirm-record execution steps
- Photo evidence and operator notes on completion
Standard work and alternate routings stay connected to the active plan.
- Operation-level instructions and attachments
- Alternate routing suggestions for constrained work
- Setup, run, queue, and move time standards
- Predecessor and successor enforcement
Materials are reserved, issued, consumed, and reconciled against the actual build.
- Picklists and reservations from the work order
- Backflush and manual issue support
- Shortage alerts before dispatch
- Scrap, substitute, and return-to-stock flows
Inspection points, defects, and disposition stay inside execution.
- Inline inspection prompts
- Reject, rework, scrap, and hold routing
- CAPA generation from repeated defects
- SPC and out-of-spec checks at the workstation
Availability, performance, and quality stay current during the shift.
- Current OEE per line and work center
- Six-big-losses breakdown
- Shift, line, and product comparisons
- Drill-through from KPI to source event
Forward and backward trace connects suppliers, production lots, and shipments.
- Lot-to-lot genealogy through scoped operations
- Serial progression and component capture
- Supplier inbound and customer outbound trace
- Recall impact calculator by lot, serial, and shipment
Production state stays tied to asset state and line availability.
- Asset registry links to work centers
- Downtime event capture by reason code
- Maintenance request creation from the floor
- Sensor and machine-signal ingestion
Operators can raise issues without leaving the execution flow.
- Configurable escalation matrix
- Time-to-acknowledge and time-to-resolve tracking
- Mobile supervisor alerts
- Auto-pause rules for critical conditions
SMED practice becomes measurable, repeatable, and comparable by product sequence.
- Changeover time capture by step
- Setup checklist by product family
- Sequence planning to reduce setup loss
- Trend analysis for setup-reduction projects
Production assignments respect skills, certifications, and actual attendance.
- Operator assignment by qualification
- Crew and shift labor capture
- Training requirement checks before dispatch
- Labor variance by operation and order
Actual materials, labor, scrap, and overhead roll into the operational record.
- Standard versus actual cost by work order
- Material and labor variance tracking
- Scrap cost attribution
- Cost rollup handoff to financials
Non-standard production paths stay controlled instead of becoming side spreadsheets.
- Rework routing with quality approval
- Scrap capture by reason and operation
- Disposition history on each lot or serial
- Root-cause tags for recurring loss
Production data is available to dashboards, connected systems, and external reporting.
- Documented access to production records
- Status notifications for exceptions
- Schedule, WIP, OEE, and genealogy exports
- Role-based production dashboards
MFG FAQ
Manufacturing Execution — questions buyers actually ask.
What does NexliOne Manufacturing cover as an MES?
NexliOne Manufacturing is designed as a broad Manufacturing Execution System: work order generation from MRP/MPS, multi-level routing, current WIP tracking, mobile shop-floor execution, in-process quality hooks, OEE tracking, lot genealogy, and changeover optimization. It uses shared operational data from inventory, quality, and finance so production state can stay visible across the platform.
Does NexliOne Manufacturing track OEE current?
NexliOne is designed to support this workflow. OEE can be calculated as Availability × Performance × Quality, with six-big-losses analysis, shift-by-shift comparison, and drill-through to the underlying events. Targets are set per line and tracked against trend lines so supervisors see drift before it costs a shift.
How does NexliOne handle lot and serial traceability?
Lot, batch, and serial numbers are captured at scoped operations, with forward and backward genealogy that runs quickly. A built-in recall impact calculator scopes affected quantities by customer ship and supplier inbound — useful when a recall window has to close fast.
Can shop-floor operators use NexliOne on tablets and RF guns?
NexliOne is designed to support this workflow. Execution is mobile-first with touch-friendly workstations, barcode and RFID scanning, pick-confirm-record flows, andon escalation, and photo evidence on completion. Operations can be paused and resumed from the device, and andon alerts route through a configurable escalation matrix.
Does NexliOne Manufacturing integrate with PLC, SCADA, and IoT signals?
NexliOne is designed to support this workflow. PLC, SCADA, and IoT signal sources can connect through NexliOne's integration layer. If your equipment uses a non-standard protocol, connector scope is reviewed during onboarding.
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