Production Orchestration
Plan-to-execute on one timeline.
- Work order generation from MRP/MPS
- Multi-level routing with operations
- Resource and tooling assignment
- Material picklists and reservations
- Real-time WIP tracking
- Operation-level dispatch
MFG 8 feature areas
Manufacturing Execution.
A complete MES — orchestrating production, scheduling, shop-floor execution, quality, and maintenance against the same data the rest of NexliOne reads and writes.
Shop-Floor Execution
Mobile-first operator experience.
- Touch-friendly operator workstations
- Barcode and RFID scanning
- Pick-confirm-record flow
- Pause and resume on operations
- Andon escalation
- Photo evidence on completion
Quality Hooks
In-process inspection without leaving execution.
- Inline inspection prompts
- Reject and rework routing
- CAPA generation from defects
- SPC chart at the workstation
- Lock workflow on out-of-spec
OEE Tracking
Availability × Performance × Quality, live.
- Six big losses analysis
- Shift comparison
- Drill-through to events
- Target setting and trend lines
- Real-time OEE per line
Lot Genealogy
Forward and backward trace in seconds.
- Lot-to-lot trace through every operation
- Serial number capture and progression
- Customer ship trace
- Supplier inbound trace
- Recall impact calculator
Maintenance Integration
Equipment uptime tied to the line plan.
- Asset registry linked to work centers
- PM scheduling around production
- Breakdown-to-repair flow
- Spare parts reservation
- Mean time to repair tracking
Andon & Alerts
Floor-to-supervisor escalations.
- Configurable escalation matrix
- Mobile push notifications
- Time-to-acknowledge tracking
- Auto-pause on critical alerts
Changeover Optimization
SMED at scale.
- Changeover time tracking
- Standard operating procedures by sequence
- Setup-reduction analytics
- Changeover sequence planning
MFG FAQ
Manufacturing Execution — questions buyers actually ask.
What does NexliOne Manufacturing cover as an MES?
NexliOne Manufacturing is a complete Manufacturing Execution System: work order generation from MRP/MPS, multi-level routing, real-time WIP tracking, mobile shop-floor execution, in-process quality hooks, OEE tracking, lot genealogy, and changeover optimization. It runs against the same operational data as inventory, quality, and finance — so production state is visible across the whole platform in real time.
Does NexliOne Manufacturing track OEE in real time?
Yes. OEE is computed live as Availability × Performance × Quality, with six-big-losses analysis, shift-by-shift comparison, and drill-through to the underlying events. Targets are set per line and tracked against trend lines so supervisors see drift before it costs a shift.
How does NexliOne handle lot and serial traceability?
Lot, batch, and serial numbers are captured at every operation, with forward and backward genealogy that runs in seconds. A built-in recall impact calculator scopes affected quantities by customer ship and supplier inbound — useful when a recall window has to close fast.
Can shop-floor operators use NexliOne on tablets and RF guns?
Yes. Execution is mobile-first with touch-friendly workstations, barcode and RFID scanning, pick-confirm-record flows, andon escalation, and photo evidence on completion. Operations can be paused and resumed from the device, and andon alerts route through a configurable escalation matrix.
Does NexliOne Manufacturing integrate with PLC, SCADA, and IoT signals?
Yes. Every NexliOne module exposes a REST API, so PLC, SCADA, and IoT signal sources connect through standard endpoints or our integration layer. If your equipment uses a non-standard protocol, our team builds the connector — no implementation invoice.
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