OEE Tracking
Availability × Performance × Quality, live.
- Real-time OEE per line
- Six big losses analysis
- Shift comparison
- Drill-through to events
- Target setting and trend
TPM 4 feature areas
Total Productive Maintenance.
Operator-driven reliability. Autonomous maintenance, OEE, and the eight pillars in practice.
Autonomous Maintenance
Operator-led cleaning, inspection, lubrication.
- CIL standards by asset
- Mobile checklists
- Photo abnormality reporting
- Tag system for issues
- Operator skills matrix
Focused Improvement
Kaizen and small-group activity at scale.
- Project tracking
- A3 problem solving
- Idea register
- Savings calculation
- Recognition workflows
Early Equipment Management
Get reliability designed in.
- Equipment commissioning checklists
- LCC tracking
- Reliability targets at design
- Vendor scorecards
- Lessons-learned capture
TPM FAQ
Total Productive Maintenance — questions buyers actually ask.
What does NexliOne TPM cover beyond traditional maintenance software?
NexliOne TPM is built around the eight pillars of Total Productive Maintenance — operator-led autonomous maintenance (CIL standards, mobile checklists, tag system), focused improvement Kaizen, early equipment management, and OEE tracking. It complements EAM by putting reliability work in the hands of the operators closest to the equipment.
Does NexliOne TPM track OEE in real time across multiple lines?
Yes. Real-time OEE per line is broken down by Availability, Performance, and Quality, with six-big-losses analysis, shift comparison, target setting, and drill-through to the underlying events. The same OEE data is shared with the Manufacturing module so MES and TPM see one number.
How does NexliOne TPM enable operator-led autonomous maintenance?
Operators run cleaning, inspection, and lubrication (CIL) standards via mobile checklists, with photo abnormality reporting and a tag system for issues that need maintenance follow-up. An operator skills matrix tracks which tasks each operator is qualified to perform.
Can NexliOne TPM support Kaizen events and A3 problem solving?
Yes. Focused-improvement projects use A3 problem solving, an idea register, savings calculations, and recognition workflows. Project tracking ties each Kaizen to the OEE losses it targets so improvement work is measured against the loss it addresses.
How does NexliOne TPM differ from EAM, and do I need both?
EAM is the maintenance system of record — assets, work orders, spares, PM/PdM. TPM is the operator-driven reliability layer — autonomous maintenance, OEE, Kaizen, early equipment management. They share the asset registry and work-order infrastructure, so running both gives you the technician layer and the operator layer working from the same data.
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